Assessing the drivers of regional trends in solar photovoltaic manufacturing

Authors :
Alan C. Goodrich, Douglas M. Powell, Ted L. James, Michael Woodhousea, Tonio Buonassisi

The photovoltaic (PV) industry has grown rapidly as a source of energy and economic activity. Since 2008, the average manufacturer-sale price of PV modules has declined by over a factor of two, coinciding with a significant increase in the scale of manufacturing in China. Using a bottom-up model for wafer-based silicon PV, the article examines both historical and future factory-location decisions from the perspective of a multinational corporation. The model used calculates the cost of PV manufacturing with process step resolution, while considering the impact of corporate financing and operations with a calculation of the minimum selling price that provides an adequate rate of return. The article quantifies the conditions of China's historical PV price advantage, examines if these conditions can be reproduced elsewhere, and evaluates the role of innovative technology in altering regional competitive advantage. The authors find that the historical price advantage of a China-based factory relative to a U.S.-based factory is not driven by country-specific advantages, but instead by scale and supply-chain development. Looking forward, it is calculated that technology innovations may result in effectively equivalent minimum sustainable manufacturing prices for the two locations. In this long-run scenario, the relative share of module shipping costs, as well as other factors, may promote regionalisation of module-manufacturing operations to cost-effectively address local market demand. The findings highlight the role of innovation, importance of manufacturing scale, and opportunity for global collaboration to increase the installed capacity of PV worldwide.

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